Production
Production processes guide
1 2 3 4 5 6
From the original model colour to a perfect reproduction
Colour approval
Applying the colour on a large scale
Quality Control
Chips: collection, die-cutting and assembly
Packing and Shipping
Phase 1 Close
From the original model colour to a perfect reproduction
Based on an original standard colour supplied by our customer, our colour specialists use the latest, specific equipment to mix and check the tone until they achieve a perfect result.
The colour is then applied to paper using equipment capable of faithfully reproducing the application technique which will later be used in production (coating or spraying).
Phase 2 Close
Colour approval
Our customer then compares the colour obtained with her/his original colour to personally ascertain that the colour required has been faithfully reproduced.
Our colourists’ experience in colour matching helps to save time when checking and, if needed, correcting the colour.
Phase 3 Close
Applying the colour on a large scale
Coating    
The coating technique is used to obtain a Color Information sample set, i.e. a good-quality colour identification tool at a lower cost.
The colour is applied to rolls of paper, either full sheets or strips. The colour and effect achieved is extremely uniform. In this case, too, specialist personnel sets and adjusts the parameters regarding substrate thickness, temperature, humidity and flash-off times.
Afterwards, the clear coat is applied directly over the colour. .
> Spraying
Coating    
The coating technique is used to obtain a Color Information sample set, i.e. a good-quality colour identification tool at a lower cost.
The colour is applied to rolls of paper, either full sheets or strips. The colour and effect achieved is extremely uniform. In this case, too, specialist personnel sets and adjusts the parameters regarding substrate thickness, temperature, humidity and flash-off times.
Afterwards, the clear coat is applied directly over the colour. .
> Spraying
Phase 4 Close
Quality Control
Before starting production, the person in charge does a few test runs to ensure that all the production parameters are correctly set. At the end of the production process the paper roll is cut into sheets. Each sheet undergoes an initial, visual inspection and samples taken at different times during the production process are compared to ensure colour consistency.
Phase 5 Close
Chips: collection, die-cutting and assembly
Colour charts    
the colour sheets are die-cut into chips, which are put into special tillbox so the chips are automatically mounted on the printed chart.
> colour fans
Colour charts    
the colour sheets are die-cut into chips, which are put into special tillbox so the chips are automatically mounted on the printed chart.
> colour fans
Phase 6 Close
Packing and Shipping
The finished product is carefully packed in accordance with our customer’s instructions and includes any additional documentation such as letters or instructions sheets for assembling a display unit or updating the collection.
  • Phase 1
    From the original model colour
    to a perfect reproduction
  • Phase 2
    Colour approval
  • Phase 3
    Applying the colour
    on a large scale
  • Phase 4
    Quality Control
  • Phase 5
    Chips: collection, die-cutting
    and assembly
  • Phase 6
    Packing and Shipping
  • FASE 6
    Imballaggio e Spedizione
  • 6o FASE
    Imballaggio e Spedizione
 
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